Web Based ERP Solution Implementation for RTE

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ERP Solution for Automotive Manufacturing Industry

Quick Facts

Company

Name: Real Talent Engineering – Ancillary unit of Brakes India Ltd.
Industry: Manufacturing
Products and Services: Torque plates and Actuator assembly

Challenges

Lack of proper finance-module integration in transactions related to inventory management and production
Lack of visibility over the materials which is WIP
Cumbersome mechanism to track customer-supplied material

Objectives

Ramco Systems aimed at deploying a state-of-the-art web-based ERP solution, which could enable RTE to efficiently streamline processes, monitor production, track material consumption, and centralize operations.

Ramco’s ERP Solution and Services

The ERP modules implemented for RTE include Book keeping, Discrete Production, Inventory, Management Accounting, MIS, Payable Management, Purchase, Receivable Management, Sales and Shipping, Fixed Assets, and HRMS and Payroll.

OnDemand ERP Implementation Highlights

The Ramco OnDemand ERP solution was implemented in a short time frame of 12 weeks. The highlights of this ERP implementation include:

Comprehensive and integrated web-based ERP solution covering all business domains
Online ERP solution which can support management of multiple projects
Quick Go Live: ERP Implementation done in 12 weeks. This is far less compared to an On-Premise model
No IT infrastructure expenditure
Easy scalability: Users can be added based on increased project activity
Better disaster recovery and maintenance, which comes as part of the Ramco OnDemand model
Anytime, anywhere access: The senior management can now review the business parameters, 24X7

OnDemand ERP Benefits

Stock monitoring was enabled across all locations
Predefined Production BOM helped in arriving at the exact quantity of input material needed for production, which was a bottleneck earlier, because of the improper control on raw material consumption. The raw material consumption costs dropped from 80% to 50%
Customer demands were met with clear production schedules based on demands
The subcontract work in progress stock levels were controlled, by considering the same in the material planning process
High value work orders were reduced; this was achieved by adopting the required item planning policy with respect to the item type
The calculation of OEE and the computation of percentage value for each activity of a work order were rendered possible with the help of production registers
An integrated view of the business operations was facilitated; this made easy report and performance analyses
The ROI cycle was shortened

Customer Quote

“We, from Real Talent Engineering as customer of Ramco OnDemand ERP solution are really satisfied with the service and support extended by the Ramco OnDemand personnel. Implementing Ramco OnDemand ERP has given us an opportunity to deploy a robust information system without investing in additional resources or capital. This model is cost effective and enables us to focus on our core business competency. Ramco’s speedy deployment and excellent post-implementation support have also proved impressive.”

Real Talent Engineering Ltd.

Mr. S. Badrinarayanan, Vice President